D3 Technologies' tooling group works with aircraft manufacturers, suppliers, owners, repair facilities, and other customers in need of detail, assembly, or installation tooling.
D3's experience and capabilities support tool design, analysis, and build services for everything from small Assembly and Drill jigs to Determinant Assembly tooling and planning. Over the last 30 years, we've provided tooling services to the U.S. Navy, The Boeing Company, Spirit Aerosystems (Wichita), AIT, MHI, Janicki, and many others.
D3 Technologies maintains an Approved Supplier List for our tooling build projects. These suppliers have been audited and approved by D3 Technologies' AS9100-Certified Quality Department and meet quality standards for delivery. As always, D3 strictly adheres to ITAR/EAR compliance requirements and all applicable export control regulations.
Tool Design Expertise (Design, Analysis, and Build)
 Assembly jigs - fuselage, wings, control surfaces, space vehicles
 Composite lay-up mandrels
 Handling equipment and scaffolding
 Mill fixtures / NC routing fixtures
 Ground support equipment and fixturing
 Shipping fixtures
 Aircraft modification and service life extension tooling
 Invar & aluminum tooling
 Drill jigs
 Special machinery and equipment
Other Tooling-Related Services Available
 Manufacturing and factory/facilities planning
 NC programming
 Program and project management
 Tooling analysis and documentation
Current tooling support programs include composite bond tools, assembly and installation tools, metallic structure assembly and installation jigs. Past projects have included everything from large wing-to-body join assembly tooling to smaller drill jigs and other fixtures required for precision assembly of aircraft structure.
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